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1. Metallographic Sample Preparation & Analysis

Perform full-process metallographic sample preparation including cutting, mounting, grinding, polishing, and etching
Conduct microstructural observation, grain size rating, phase content analysis, and defect identification (e.g., porosity, inclusions, cracks) using metallurgical microscopes
Analyze weld penetration depth, heat-affected zone, and weld microstructure of welded joints
Prepare and archive metallographic specimens; maintain metallographic sample library

2. Hardness Testing

Operate and maintain Brinell, Rockwell, Vickers, and microhardness testers to perform hardness testing on metallic materials
Select appropriate hardness testing methods and loads based on material type and specification requirements
Perform gradient and cross-sectional hardness testing (e.g., on welded joints, heat-treated parts)
Record and analyze hardness data to determine material heat treatment status and process conformance

3. Material Mechanical Testing

Operate universal testing machines to perform tensile testing, obtaining ultimate tensile strength, yield strength, and elongation values
Perform other mechanical property tests in accordance with ASTM standards
Organize, analyze, and report test data

4. Laboratory Equipment Maintenance & Quality Management

Perform daily calibration, maintenance, and upkeep of testing equipment
Maintain laboratory consumables inventory, including hardness test blocks, chemicals, polishing consumables, etc.
Comply with laboratory safety procedures and 5S management requirements
Participate in internal laboratory audits and proficiency testing

5. Cross-Functional Collaboration

Collaborate with production, process, quality, and engineering teams to support process validation and problem-solving
Participate in failure analysis projects, providing metallographic and hardness testing support
Support material property validation required for PPAP submissions for new projects

To qualify for this role, you must meet the following:

Associate degree or equivalent; Bachelor's degree in Materials Science, Metallurgical Engineering, Mechanical Engineering, or related field preferred
2+ years of experience in automotive manufacturing or materials laboratory
Proficient in the metallographic sample preparation process (cutting, mounting, grinding, polishing, etching); proficient in operating metallurgical microscopes
Proficient in the operation and maintenance of Brinell, Rockwell, and Vickers hardness testers
Basic knowledge of universal testing machines, tensile testing, and other mechanical property test methods
Familiar with ASTM material testing standards (e.g., E3, E8, E10, E18, E92, E112, etc.)
Proficient in Microsoft Excel, Word, and PowerPoint for data analysis and report generation
Detail-oriented with good documentation and communication skills
Ability to work rotating shifts and overtime; familiar with laboratory safety procedures

Key to being successful in this role:

Experience in aluminum alloy material or weld metallography analysis
Familiarity with SEM/EDS (Scanning Electron Microscopy/Energy Dispersive Spectroscopy) operation
Experience in automotive parts industry (especially battery boxes, aluminum extrusions)
Knowledge of ISO/IEC 17025 laboratory management systems
Relevant NDT (Non-Destructive Testing) certifications